Know Your PID Loop Before You Tune Your PID Loop – Part Two
Proper PID loop tuning is critical to ensuring reliable and efficient system operations in industries …
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Category: Case Studies
Large Scale SCADA Migration using Ignition coupled with the Perspective Module
ECS Solutions, Inc., recently completed a large-scale SCADA migration for a fortune 500 food manufacturing client. This upgrade was noteworthy based on the size of the facility-wide project and the fact that it was executed using Inductive Automation’s Ignition platform coupled with the Perspective visualization module as the basis of design. This client has embarked Full Story
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Manual Ingredient Additions – Confirmation and Tracking
ECS Solutions, Inc. (ECS), worked with a world leader in nutritional products to tie together the most critical software tools used in their dry ingredient manufacturing. This project merged the capabilities of the existing inventory tracking system with the robust batch processing capabilities in the company’s final assembly area. The client’s existing inventory management system Full Story
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Know Your Loop Before You Attempt to Tune Your Loop
PID (proportional, integral, derivative) control algorithms are probably the most commonly used process control strategies in the industry. PID controllers or code are used to optimize process control, providing the means to ensure product stability and company profitability. These functions exist in small but powerful standalone controllers and as part of the instruction set of Full Story
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ECS & Ignition Deliver for AmeriQual
Success in many industries is the product of preparation and opportunity. Agility is frequently the lubricant that enables businesses to adapt and win a project or contract. This is especially true in private-label food manufacturing. “The people, processes, and equipment must be able to adapt to ever-changing market demands,” says Wes Blankenberger, Vice President of Full Story
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High Performance Rubber Batching by ECS
ECS Solutions, Inc (ECS) recently used its extensive batch experience and dynamic company structure to help a major Southeast US rubber manufacturer realize and achieve project success. The end client had an existing semi-automated batch and mixing operation and had recently commissioned a project to duplicate this line’s operation with a new mix room, ingredient Full Story
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PlantPAx Objects for Chemical Processor
ECS Solutions, Inc. (ECS) recently executed an increasingly rare upgrade for a midwestern chemical processor. The application was rare in that the facility and its controls were neither a brand new, greenfield design nor an upgrade from existing, controller-based automation. This grain processor utilizes volatile hexane in their oil extraction operations so the facility has Full Story
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ECS Helps Private Labeler Spring Into Action
When opportunity knocked for a midwestern US private label condiment and sauce manufacturer, their relationship with ECS Solutions, Inc. (ECS) helped them to excel. Success in private-label food manufacturing is often a matter of being able to accept new projects when a chance arrives to expand or acquire new business. Raw capability is a driving Full Story
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Systems Integrator Extends Packaging OEM’s Reach
Modern packaging plants want tightly integrated line solutions that run their array of products with fewer operating personnel and the easiest possible means for equipment maintenance. Buyers increasingly purchase large-scale packaging solutions from a single vendor with the expertise to deliver these applications. This presents challenges to equipment OEMs, many of whom offer a few Full Story
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Embracing the Connections of Automation Projects
The ECS Solutions (ECS) team works on all manner of automation projects, from small to large and from very simple to highly complex. Many of these projects have a major impact on the success of their clients but few are more satisfying than when a project’s results are a dramatic streamlining of plant operations tied Full Story
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