Aluminum Silicate Client
Aluminum Silicate – Automated Dense Phase Conveying & Packaging System
Industry Chemical
Location North Western Virginia
Product/Material Handled Aluminum silicate
System Deliverables
Dense Phase Conveying for Abrasive Material
Four dense phase systems were put to work moving abrasive material between milling, storage, and packaging-keeping transfer efficient and equipment wear manageable.
Multi-Line Automated Packaging System
Valve bag, bulk bag, and truck loading systems can handle multiple material grades and mesh sizes without needing separate setups for each.
End-to-End Automation with Minimal Labor
Bag placing, check weighing, labeling, palletizing, and stretch wrapping all occur automatically-operators avoid repetitive tasks, and quality remains consistent.
Results in Action
Reduced Equipment Wear and Maintenance Costs
Dense phase conveying is gentler on materials and equipment alike-less wear, less maintenance, and longer service life.
Increased Production Efficiency and Throughput
Intermediate storage decouples milling from packaging, keeping the ball mill busy and improving overall production efficiency.
Lower Labor Requirements and Improved Safety
Automation handles the tasks that used to put operators closest to hazardous materials, improving safety while also reducing labor needs.
