Customer Highlights Worldwide Packaging OEM (Canning Line)

Worldwide Packaging OEM (Canning Line)

Integrated Canning Line Solution for Packaging OEM

Industry Food

Product/Material Handled Canned products, labels, packaging consumables

System Deliverables

Full-Line Integration

Every piece of line equipment was connected through Ignition-so machines communicate, coordinate, and respond to each other in real time.

ERP and Data Integration

Middleware bridges Adage ERP and line control, handling work orders, lot tracking, and electronic documentation automatically.

Operator-Centric Interface

Thoughtfully placed OITs and overhead displays keep operators informed and make it easier to catch and respond to line events as they happen.

Results in Action

Reduced Labor Requirements

Integrated controls and built-in operator guidance kept staffing lean while supporting flexible, high-volume line operations.

Enhanced Operational Efficiency

OEE monitoring and simplified workflows improved throughput from day one-and gave the team a real benchmark to build from.

Improved Data Accuracy

Automated data collection, ERP integration, and electronic paperwork reduced errors and made compliance reporting straightforward.

  • Magnum’s Controls & Process Automation Group IT prowess is evident elsewhere in the project with secure, full-line network, the implementation of EWON full-line remote access device, integrated RFID login tools that utilize existing, in-plant badge technology, and detailed overhead television
    solutions which guide warehouse personnel.

    — —Magnum’s Controls & Process Automation Group Case Study Narrative
  • Since the line control addresses the entire line rather than machine by machine, the line is deployed with full data collection and OEE which help the client benchmark operations from the fi rst day of production. This has proved enormously helpful for the development of operating staff.

    — — Magnum’s Controls & Process Automation Group Case Study Narrative
  • In addition to the physical line control, Magnum’s Controls & Process Automation Group developed all the middleware to facilitate communications to and from the end client’s Adage ERP system. Work orders fl ow easily from the ERP to the Ignition line control and fi nished information returns during and after a product run. This allows lot tracking to the pallet level or better. The level of integration also provides a huge reduction in the amount of paperwork involved with the process.

    — — Magnum’s Controls & Process Automation Group Case Study Narrative
  • All the line’s machines communicate to the Ignition line control application via standard drivers and schemes.

    — Magnum’s Controls & Process Automation Group Case Study Narrative
  • Work orders flow easily from the ERP to the Ignition line control and finished information returns during and after a product run.

    — Magnum’s Controls & Process Automation Group Case Study Narrative
  • The result of this application is a flexible solution that matches the required flexibility of the canning line itself.

    — Magnum’s Controls & Process Automation Group Case Study Narrative
Get Started