Customer Highlights Midwestern Chemical Processor

Midwestern Chemical Processor

PlantPAx-Based Control Upgrade for Chemical Processor

Industry Chemicals

Product/Material Handled Hexane, oil extraction intermediates, chemical process materials

System Deliverables

Modern Control System Deployment

A legacy pneumatic and hardwired system was replaced with ControlLogix and PlantPAx objects-cleaner, more standardized, and far easier to work with.

Operator-Centric HMI Design

Consistent object behavior, color coding, and animation made the HMI genuinely intuitive-operators make fewer mistakes because the interface makes sense.

Scalable and Low-Risk Upgrade Path

Unmodified PlantPAx objects mean future upgrades won’t require starting from scratch-less downtime, less disruption when the next change comes.

Results in Action

Reduced Operator Learning Curve

Consistent equipment object behavior across the updated control system, making it easier for operators to learn and trust from the start.

Enhanced Automation Efficiency

Cleaner process control and better data flow to FT Historian made daily operations more efficient and decision-making more informed.

Lower Future Upgrade Risk

A scalable architecture makes future upgrades easier -reducing downtime and simplifying changes.

From a project development standpoint, using PlantPAx objects reduces development time since a good deal of the component code for them is pre-validated.

— Ryan Muller, Project Manager at ECS Solutions.
Each instance of similar equipment looks and behaves exactly the same so operators’ learning curve is reduced and they have more confidence when using the control system.

— Ryan Muller, Project Manager at Magnum’s Controls & Process Automation Group.
Magnum’s Controls & Process Automation Group’s pragmatic design and methodical approach to project management ensured that operators were involved in the review process and, through pre-deployment training, were eager and supportive of system startup. Today they execute the process control with the same confidence they had for decades before the system upgrade.

— Magnum’s Controls & Process Automation Group Case Study Narrative

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