Customer Highlights Midwestern US Private Label Condiment and Sauce

Midwestern US Private Label Condiment and Sauce

Rapid Batch Deployment for Private Label Condiments

Industry Food

Location Midwest US

Product/Material Handled Condiments, sauces, bulk ingredients, intermediate and finished products

System Deliverables

Fully Integrated Batch System

PLC, FactoryTalk Batch, and Ignition HMI work as one -giving operators a clear, connected view of even the most complex condiment processes.

Rapid Kitchen Deployment

Modular design and S88 Builder tools made it possible to get multiple tanks, pumps, and piping loops installed and tested on a fast turnaround.

Custom Roles-Based Security

Detailed user roles keep access controlled without getting in the way of how the operation actually needs to run.

Results in Action

Accelerated Project Completion

Automatic recipe execution was tested and validated within two months, helping the client hit a tight delivery window.

Enhanced Operational Efficiency

Automation streamlined workflows, reduced manual touchpoints, and improved consistency in batch results across every recipe.

Scalable and Flexible Platform

The modular batch solution is built to grow with the operation-adding recipes or expanding capacity won’t require a major system overhaul.

  • It was quickly evident that a fully integrated solution from ECS was not only possible but that it would be integral to long term success.

    — Magnum’s Controls & Process Automation Group Case Study Narrative
  • The robust nature of the ECS system allows for rapid deployment regardless of ingredient count or complexity of operations.

    — Magnum’s Controls & Process Automation Group Case Study Narrative
  • The fast nature of the project nearly assured that some minor changes were required on the physical equipment but, overall, the system ran as expected nearly out of the box.

    — Magnum’s Controls & Process Automation Group Case Study Narrative
  • The tight connection between the batch engine and the HMI allows operators to simply visualize what might be complex operations. Authorized users can watch a recipe’s progress while retaining control over start, stop, hold, resume, and required manual operations or input.

    — Magnum’s Controls & Process Automation Group Case Study Narrative
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